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CT BJ Discovery RT, Discovery CT590RT/Optima CT580 Service Methods (Gen)
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5366638-8EN Discovery and Optima RT Service Methods (Gen) - Rev 25
Language policy
Legal Notice
Readme
Revision History
CT and PET Common Glossary
Certified Electrical Contractor Statement
Damage in Transportation
Help - Navigation Features and Tips
Omissions and Errors
Publication Conventions
References to Illustrations, Drawings, and Pictures
Discovery RT Secure Service Access Generation 2 (SSA2) CSD Tool List Reclassification
Safety
Safety Alert Usage
Clean-up and Personal Hygiene
Equipment Service - Chemicals and Materials
Equipment Service - Lockout-Tagout-PPE
Equipment Service - Gantry
Equipment Service - NIO Console
Equipment Service - OpenOC Console
Equipment Service - NGPDU
Equipment Service - Table (Mechanical)
Equipment Service - FRU Parts Management
ESD Management and Device Handling
Important...X-Ray Protection
Lithium Battery Cautionary Statements
Normal System Operational Safety
System Safety Overview
Torque Wrench Information
Essential Characteristic
Installation
Dir 5366636-1EN - RT Pre-Installation
Dir 5366637-1EN - RT Installation Manual
AW Direct Connect Pre-install Guide
CT System De-Installation
Installation Forms
xw8600 Host PC BIOS Setup
Z800 Host PC BIOS Setup
Z840 Host PC BIOS Setup
Z8G4 Host PC BIOS Setup and CMOS Battery Replacement
Option
RT Systems Option and Peripherals Installation Quick Guide
2-Phase UPS Installation
ConnectPRO Option Installation Preparation
ConnectPRO Software Option Installation and Checkout
Dual Shot Alpha Option (Install, Parts, PM)
DVD RAM Cartridge Removal
Remote Monitor Installation
SmartStep Installation (Dir 2345629-100)
Integrated Injector Option Installation (Dir 5317408-1EN)
Respiratory Gating Option Installation (Dir 5321869-1EN)
Accessory Interface Hardware Installation (Dir 5321858-1EN)
Samba Installation
Anzai Respiratory Gating System Installation
Varian Respiratory Option Install
Varian RGSC Option Installation
C-RAD Gating Device Option Install
ASIR Upgrade Installation Manual
GPU Fluoro Prerequisite Installation Manual
Recon Enhancement Option Installation
AW Server Client Installation on CT Console
Cardiac Monitor (IVY 3150–B) Installation
Cardiac Monitor (IVY 7800) Installation
Console Long Cable Kit Installation (Dir 5456816-1EN)
MAR Option Installation Manual
DIN LCD Monitor Option Installation Manual (Dir 5798612-1EN)
Max Field of View and SmartView 3D Option Installation Manual (Dir 5722912-1EN)
Table Protection Pad Installation Manual (5786404-1EN)
NanoCloud AWS Installation
Upgrade
IB Upgrade from CTT to SUSE Instruction (Dir 5490735-1EN)
OC Upgrade from TIO to NIO for Discovery CT590RT and Optima CT580 (Dir 5782217-1EN)
Z800 to Z840 Host Computer Upgrade Instruction (Dir 5767651-1EN)
OC Upgrade to OpenOC (Dir 5810279-1EN)
OC Upgrade to OpenOC (Dir 5882450-1EN)
Align, Setup, Calibration
Camera
Camera Setup
Console
Data Privacy (EA3 User Authorization) Configuration
Data Privacy (EA3 User Authorization) Configuration (16BW32.x or later)
Dose Check Management and EA3 Configuration
Evaluation of Dose SR Compatibility
Evaluation of Image Flip and Rotate Compatibility
Intercom Adjustments (True-In-One Console)
LCD Video Monitor Setup
for Z800
LCD Video Monitor Setup
for Z840
LCD Video Monitor Setup for Z8G4
Product Locator
MC3 1.2 Cyber Security Procedure
Gantry
Gantry Balance Procedure
Gantry Rotation Characterization
Intercom Adjustment
Resetting the C-Pulse
S-A HSDCD Slip Ring Adjustments
Scan Window Alignment
Collimator
CBF/SAG Alignment Process
Collimator and Detector Heater PS Adjustment
Collimator Calibration (RT16 and Xtra)
DAS
DAS Gain Calibration
GDAS Power Supply Adjustment
MDAS/GDAS 16 Converter Card De-Ionizing
MDAS/GDAS 16 DDIF Cleaning Procedure
MDAS/GDAS 16 General Cleaning
GDAS 48V Power Supply Checks
Pancake DAS DDIF Cleaning Procedure
Pancake DAS 16 General Cleaning
Detector
Beam on Window (BOW) Alignment
Collimator and Detector Heater PS Adjustment
Enclosure
Alignment Light Adjustment
Alignment Light Characterization
Tilt
Gantry Tilt Pot Adjustment
Hydraulic Tilt Motor Fluid Check and Fill Procedure
Hydraulic Tilt Motor Speed Adjustment
Hydraulic Tilt Motor Speed Adjustment
Tube
Filament Calibration
HOT ISO Alignment
ISO Alignment Procedure (RT)
Plane of Rotation (POR) Alignment
Tube Warmup
System
System Calibration Process
Detailed Calibration Process
FastCal
Preferred FastCal
Air Ratio Cal/Special FastCal
Tube Warmup
RTP Alignment Test Procedure
Table
Cradle Characterization Procedures
Cradle Motor and Cradle Drive Belt Tension Adjustment
Elevation Characterization Procedures
Elevation Inching Adjustment
Elevation Potentiometer Belt Tension Adjustment
IMS Bearing Tension Adjustment
IMS Belt Tension Adjustment
IMS Characterization Procedures
Touch Sensor Positioning
Functional Checks
System Scanning Test
Quality Assurance Test
Enclosure Leakage (Patient Touch) and System Chassis Leakage Tests
Console
GPU Card Functional Test
Recon Data Path Functional Checks
GSCB Functional Checks
Peripheral Tower Functional Test
Peripheral Tower Functional Test (PMT-20/PMT-21/PMT-22)
CD/DVD Drive Functional Test (PMT-23)
Gantry
Alignment Lights Visual Checks
Axial Motion Checks
CAM A/B Amplifier Check
CAM A/B Encoder Check
CAM A/B Motor Check
Collimator Control Board Check
Collimator Functional Diagnostic Tests
DAS Power Supplies Checks
Gantry Balance Hardware Check
Gantry Rotation Safety Check
Hercules Coolant Air Removal Procedure
Hercules Coolant Flow Rate Measurement
HHS Scans
HV Tank Feedback Resistor Verification (Pro, RT, VCT)
Hydraulic Tilt Motor Fluid Check and Fill Procedure
JEDI Noise Test (Pro16, RT)
Meter Verification (Pro, RT, VCT)
System
20cm QA Phantom Image Series Verification Methods Selection
35cm Phantom Image Series Verification (RT16)
48cm Phantom Image Series Verification (RT)
Image Series Checks - Overview
Streak Test
Software
System State Save Restore
LFC Procedure (21BW19.24)
LFC Procedure (17BW49.x)
LFC Procedure (13BW16.x/15BW19.x/16BW32.x)
LFC Procedure (11BW46.3) for AIO/TIO/NIO16 Console
LFC Procedure (11BW04.X)
LFC Procedure (09BW35.11 / 09HW30.4 / 10BW06.5 for system w/ DVD Drive 5270510-10)
LFC Procedure (09BW35.11 / 09HW30.4 / 10BW06.5 for system w/ DVD Drive 5270510-3)
Install Software Options by eLicense
Service Pack Installation Procedure
Configure Product Network Filters
Configure Product Network Filters (13BW16.x or later)
Configure Product Network Filters (17BW49.x or later)
Connecting Laptop to Console
HIPAA Configuration
Configure HIPAA procedure
Host Computer Image Database Reset (not applicable to SUSE)
System Troubleshooting Tool (06MW29.7 and Later)
Insite RSvP Configuration
Creating Routing Table for RSvP Connectivity
SSA License File Installation
Unmount SSA key procedure
System Time Adjustment
HV Subsystem Utilities
Change Tube (New Tube) Program
JEDI Generator Tool (Pro, RT, VCT)
Tube Usage Statistics (07BW08.x)
Tube Usage Statistics
System Utilities
Flash Download Tool (GOC3 and later Consoles)
Linux Utilities
Linux Commands
Log Viewer
Theory
Console
True-In-One Console
DICOM Functions
DVD Tested Media
True-In-One Console Theory
Host and Operating System Overview (True-In-One Console)
Intercom Adjustments (True-In-One Console)
LCD Video Monitor Overview
Linux Boot-up
NIO16 Console
LCD Video Monitor Overview
NIO16 Console with Z800 Host Computer Theory
NIO16 Console with Z840 Host Computer Theory
OpenOC16 Console
LCD Video Monitor Overview
OpenOC with Z840 Host Computer Theory
OpenOC with Z8G4 Host Computer Theory
Gantry
Collimator Theory of Operation
Gantry Service Balance Theory
Gantry Theory - LightSpeed 5.X
TGPG Theory
Real Time Statistics Data
Rotating Controller Interface Bus (RCIB)
DAS and Detector
Converter Backplane Connector Pinout
DAS Backplane LEDs and Test Points
DAS External Cabling Pinouts
DAS Identification (MDAS 16, GDAS-16 or Pancake DAS)
DCB Backplane Connector Pinout
DCB Jumpers, LEDs, and Test Points
GDAS-16 EMI Shielding
GDAS-16 Theory
Detector Heater Control Board (DHCB) Theory
MDAS/GDAS 16 DAS Detector Interface (DDIF)
MDAS/GDAS 16 Detector Flex Pinouts
Watson16 Detector Theory
Pancake DAS
Pancake DAS 16 Pinouts, Jumpers, and LEDs
Pancake DAS 16 Theory
X-Ray Generation
X-Ray Generation Theory (Pro, RT, VCT)
X-Ray Generation Components (Pro, RT, VCT)
JEDI - Switches, TPs, Fuses, LEDs (Pro, RT, VCT)
Generator Firmware (Pro, RT, VCT)
High Voltage Interface (Pro, RT, VCT)
High Voltage Bleeder (Pro, RT, VCT)
Power Distribution Unit - NGPDU
Power Distribution Unit Theory
System
Cap Head Screw to Tool Cross-Reference
Real Time Statistics Data
Table
Global Table Theory
System Diagrams
Discovery and Optima RT System Block Diagrams and Interconnects
Troubleshooting
Camera
Check Camera Error Logs
Check Camera Hardware
Sample Camera Logs
Troubleshooting DICOM Print Camera Problems
Console
True-In-One Console
DASM Troubleshooting
DICOM Troubleshooting
gre-raid Disk Array Tests - TIO
xw8600 Host PC Troubleshooting
Using the Service Information CD on a Linux System
NIO16 Console
AC Box (5412524) Troubleshooting
AC Box (5412524-2) Troubleshooting
Command Line Troubleshooting
Console Network Switch Troubleshooting
Z800 Host PC Troubleshooting
Z840 Host PC Troubleshooting
HDD Physical Location Checking
Recon GPU Card Troubleshooting
OpenOC16 Console
AC Box (5412524-6) Troubleshooting
AC Box (5412524-10) Troubleshooting
Z840 Host PC Troubleshooting
Console Z8G4 Computer Troubleshooting
Console Network Switch Troubleshooting
HDD Physical Location Checking
Recon GPU Card Troubleshooting
Recon Performance Verification Procedure
Diagnostics
DAS Tools (16-Slice)
DAS Tools (Pancake DAS 16-Slice)
Diagnostic Data Collection Tool
JEDI Error Handling
MDAS 16 Power-Up Diagnostics
Scan Data Path (DAS Control Board to SCU)
Scan Data Path Diagnostic_Pancake DAS
Diagnostic Data Collection Tool
Beam Quality Scan
Gantry
16 Slice DAS/Detector Troubleshooting with Crossover Tool
Collimator Cleaning Procedure (RT16)
GDAS-16 Power Supply Troubleshooting
MDAS 16 Backplane Connector Troubleshooting
Image Quality
Artifacts Caused by Collimator Grease (RT)
DAS-16 DDIF Tools
Detector Artifact Specification
Image Quality Test Procedures
Scan Data Analysis Tools (SCAN, Tracking dd, CAL)
Troubleshooting Rings in an Axial Image
Troubleshooting Rings in an Axial Image_PDAS
NGPDU
NGPDU Overheating Problem Troubleshooting
Table
Elevation Inverter Error Code List
GTCB Error Code List (in gesyslog)
GT Trouble Shooting
X-Ray Generation
X-Ray Generation Troubleshooting Overview (Pro, RT, VCT)
Heat Soak and Season
Inverter Gate Command Test (Pro, RT, VCT)
JEDI Fan Diagnostics
No Load kV Test (Pro, RT, VCT)
Rotor Diagnostic Test (Pro, RT, VCT)
Shorted Inverter Test (Pro, RT, VCT)
Tube Oil Cooling System Air Removal
Tube Oil Cooling System Flow Rate Measurement
Tube Oil Cooling System Heat Exchanger Compensation
Part List
Gantry Parts List
Table Parts List
NGPDU Parts List
Console Parts List
Misc. Items Parts List
Replacement
Certified Component Replacement Retest Matrix
Certified Component Verification Form e4879
Standard FE Service Tool Kit Listing
Anzai Respiratory System FRU Replacement Procedures
Console
True-In-One Console
True-In-One Console Cover Removal and Installation
True-In-One Console Module and FRU Replacement Guide
True-In-One Console Power Switch Replacement
Power Distribution Box Replacement
HP xw8600 Host Computer Power Supply Replacement
Console Ethernet Switch Replacement
Host Computer Graphics Card Exchange - xw8600
ICOM Fuse Replacement
LCD Monitor Connections
DVD Peripheral Tower Replacement
NIO16 Console
Console Cover Removal and Installation
Console Power Switch Replacement
AC Box Assembly (5412524) Replacement
AC Box Assembly Replacement (5412524–2)
Switch Hub Replacement
Accessories Replacement
Fan Harness Assembly Replacement
LCD Monitor Replacement
HP PC Battery Replacement Procedure
GSCB Replacement
DVD Peripheral Tower Replacement (Single Bay)
Z800 Host Computer
HP Host Computer Z800 Replacement
HP Host Computer Z800 Memory Replacement
HP Host Computer Z800 System/Image HDD Replacement
HP Host Computer Z800 Scanfile HDD Replacement
HP Host Computer Z800 DVD Replacement
HP Host Computer Z800 Power Supply Replacement
HP Host Computer Z800 FX1800 Graphic Card Replacement
HP Host Computer Z800 FX4800 Graphic Card Replacement
HP Host Computer Z800 KDIP Card Replacement
HP Host Computer Z800 NIC Card Replacement
Z840 Host Computer
HP Host Computer Z840 Replacement
NIO16 Host Computer (Z840) Memory Replacement
NIO16 Host Computer (Z840) System/Image/Scanfile HDD Replacement
NIO16 Host Computer (Z840) DVD Drive Replacement
NIO16 Host Computer (Z840) Power Supply Replacement
NIO16 Host Computer (Z840) Display GPU Card Replacement
NIO16 Host Computer (Z840) Recon GPU Card Replacement
NIO16 Host Computer (Z840) DIP Card Replacement
NIO16 Host Computer (Z840) NIC Card Replacement
OpenOC16
GSCB Replacement
HP PC Battery Replacement Procedure
DVD Peripheral Tower Replacement (Single Bay)
Open Console with Z840
LCD Monitor Replacement
Open Console Cover Removal and Installation
Open Console Power Switch Replacement
OpenOC16 Network Switch Replacement
AC Box Assembly Replacement
OpenOC16 with Z840 Host Computer Replacement
OpenOC16 (Z840) Memory Replacement
OpenOC16 (Z840) DIP Card Replacement
OpenOC16 (Z840) Display GPU Card Replacement
OpenOC16 (Z840) Recon GPU Card Replacement
OpenOC16 (Z840) NIC Card Replacement
OpenOC16 (Z840) System/Image/Scanfile HDD Replacement
OpenOC16 (Z840) DVD Drive Replacement
OpenOC16 (Z840) Power Supply Replacement
Open Console with Z8G4
AC Box Assembly Replacement
LCD Monitor Replacement
Open Console Network Switch Replacement
Open Console Power Switch Replacement
Open Console Cover Removal and Installation
Open Console with Z8G4 Host Computer Replacement
Open Console (Z8G4) Host Computer Components Replacement
Z8G4
KDIP
Card Replacement
Z8G4 Display GPU Card Replacement
Z8G4 Memory Replacement
Z8G4 NIC Card Replacement
Z8G4 Power Supply Replacement
Z8G4 Recon GPU Card Replacement
Z8G4 OS/APP SSD Module Replacement
Z8G4 Scan Data SSD Module Replacement
Z8G4 Image SSD Module Replacement
Gantry
Temperature Sensor Board Replacement
IPC Board Replacement
Gantry Balance Sensor Hardware Replacement
Gantry New Balance Sensor Hardware Replacement
Simplified HVDC Power Pan ASM Replacement
Axial
Axial Drive Holding Brake Replacement
Axial Drive Motor Assembly Replacement
Axial Drive Module Replacement
Axial Dynamic Braking Module
Axial Encoder Assembly Replacement
Home Flag Sensor Board Assembly Replacement
Belt Removal and Installation
Danaher Axial Drive
Axial Drive Assembly Replacement
2010 Axial Drive KIM Board Replacement
2010 Axial Drive Brake Resistor Replacement
2010 Axial Drive Controller Replacement
2010 Axial Drive Power Supply Replacement
Collimator
Cam Drive Motor and Flex Coupling Replacement
Cam Encoder Harness Replacement
Cam Motor Driver Module Replacement
Collimator Assembly Replacement
Collimator Control Board (CCB) Replacement
Filter Assembly Replacement
Power Harness Replacement
GDAS
DAS-16 DDIF Tools
GDAS-16 Air Plenum Removal and Installation
DAS Converter Board Replacement
DAS Cooling Fans Replacement (RT)
GDAS Control Board (DCB) Replacement
DAS-16 Chassis and Backplane Replacement
Fuse Box Switch Assembly Replacement
GDAS GEMS-GE Analog Power Supply Replacement
GDAS GEMS-GE Digital Power Supply Replacement
GDAS Astec Analog PS Replacement
GDAS Astec Digital PS Replacement
DAS Filter Replacement
Pancake DAS
PDAS ADB Board Replacement
PDAS Control Board (DCB) Replacement
PDAS Backplane Board Replacement
PDAS Interface Board (DIFB) Replacement
PDAS Power Supply Replacement
Fuse Board Assembly Replacement
DAS-16 Interposer Replacement
DAS-16 DDIF Tools
PDAS ADB Mid Plenum Filter Replacement
PDAS Air Plenum Cooling Fans Replacement
Detector
Broken Interposer Pin Removal
DAS-16 Interposer Replacement
DDIF Dust Shield Retainer Clip Replacement
Detector Heater Control Board Replacement
Detector Memory Board Replacement
LS Family Detector Change Procedure (Dir 2335850-100)
Watson16 Detector Thermistor Replacement
Display
Breathing Light Assembly Replacement
Control/Scan Start Panel Replacement
Gantry Display Assembly Replacement
Gantry Cover Touch Pad Replacement
Intercom Speaker Replacement
Operator Control Panel Replacement
Enclosure
E-Stop Button Replacement
Gantry Front Cover Removal and Re-Install
Gantry Side Covers Removal and Re-Install
Gantry Top Covers & Fan Removal (Limited Access)
Gantry Rear Cover Removal and Re-Install
Stationary Base Cover Removal and Reinstall
Gantry Tilt Regulatory Covers Removal and Re-Install
Gantry Scan Window Removal and Re-Install
Gantry Rotation Interference Touch Strip Replace
Intercom Board Replacement
Laser Light Replacement
High Voltage
Auxiliary Box Replacement
Heat Exchanger Filter Replacement
Heat Exchanger Power Supply Replacement
Heat Exchanger Pump Replacement
Heat Exchanger Replacement
HV Tank Replacement
Inverter/Tank AC Wire Routing
Inverter Replacement
JEDI PPC Board Replacement
PPC Board Battery Replacement
Securing HV Cable
Slipring
Slipring Brush Block Replacement
Slipring HV Capacitor Replacement
Slipring Platter Replacement
Slipring Power Supply Assembly Replacement
Slipring Signal IF Board Replacement
Slipring Receiver Replacement (RT)
Slipring Transmitter Replacement (RT)
ORP and TGPU/TGPG
ORP Board Replacement for PDAS
ORP Board Replacement for GDAS
TGPU Power Supply Replacement
TGPU Replacement
TGPG Power Supply Replacement
TGPG Replacement
Tilt
Hydraulic Pan Assembly Replacement
Tilt Interference and Limit Switches Replacement
Gantry Tilt/Fan Relay (GTFR) Board Replacement
Tilt Potentiometer Assembly Replacement
Tube
Inspect Bowtie Filter
Performix Pro100 Tube Crate
Tube Replacement - RT16
Table
Table Speaker Replacement
24V Power Supply Replacement
5114122 Cable Replacement
5114124 Cable Replacement
5114128 Cable Replacement
5114129 Cable Replacement
Cradle Absolute Encoder Replacement
Cradle Drive Belt Replacement
Cradle Encoder Spool Wire Replacement
Cradle Lock Assy Replacement
Cradle Motor and Clutch Assy Replacement
Cradle Replacement
Cradle/IMS Stepping Motor Driver Replacement
Elevation Potentiometer Replacement
Foot Switch Assembly Replacement
GTCB Replacement
GTCB Cover Replacement
GTCN Replacement
Hydraulic Cylinder Replacement
Hydraulic High Pressure Hose Replacement
Hydraulic Pump Replacement
Hydraulic Return Hose Replacement
IMS Absolute Encoder Replacement
IMS Bearing Block Replacement
IMS Cable Bear Assy Replacement
IMS Drive Belt Replacement
IMS Encoder Spool Wire Replacement
IMS Stepping Motor with Pulley Replacement
Inverter Assy Replacement
Inverter Replacement
Linear Scale Assy Replacement
Linear Scale Tape Replacement
Proportional Valve Assy Replacement
Rear Touch Sensor Plate Replacement
Removal / Installation of Table Covers
Shut Off Valve Replacement
Touch Sensor L Assy Replacement
Touch Sensor R Assy Replacement
GT Top Side Cover Bracket Replacement
Cradle Extender and Head Holder Latch Replacement
PDU
PDU Covers Remove/Install
NGPDU—61 Spare Part Replacement Procedures
NGPDU Series ABB AF116 Kxg Contactor Replacement
Planned Maintenance and Tasks
PM Overview
Warranty PM (1 Time / Year During Warranty Period)
PM Schedule W Procedures
PM Schedule W Checklist
Out of Warranty PM (3 Times / Year Alternating Schedules)
PM Schedule A Procedures
PM Schedule A Checklist
PM Schedule B Procedures
PM Schedule B Checklist
PM Schedule C Procedures
PM Schedule C Checklist
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