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CT BJ Optima CT520 Series with DoD and Optima Advance Service Methods (General)
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5457941-8EN Optima CT520 Series with DoD16 and Optima Advance Service Methods (Gen) - Rev 17
Language Policy
Legal Notice
Readme
Revision History
Certified Electrical Contractor Statement
CT and PET Common Glossary
Damage in Transportation
Omissions and Errors
Publication Conventions
References to Illustrations, Drawings, and Pictures
Optima CT520 with DoD16 Secure Service Access Generation 2 (SSA2) CSD Tool List Reclassification
Safety
Safety Alert Usage
System Safety Overview
Normal System Operational Safety
Clean-up and Personal Hygiene
Equipment Service - Chemicals and Materials
Equipment Service - NIO Console
Equipment Service - Open Console
Equipment Service - Gantry
Equipment Service - Gantry Lift Assembly Usage
Equipment Service - Table (Mechanical)
Equipment Service - NGPDU
Equipment Service - Lockout-Tagout-PPE
Equipment Service - FRU Parts Management
ESD Management and Device Handling
ESD Grounding Locations
Lithium Battery Cautionary Statements
Important...X-Ray Protection
Torque Wrench Information
Essential Characteristic
Install (Includes Pre-Installation)
Optima CT520 Pre-Installation
Optima CT520 Installation
CT System De-Installation
Installation Forms
Option
2-Phase UPS Installation
Advantage 4D Respiratory Gating Install (2380690-100)
CT Cardiac Gating Option (Dir 2380526-100)
Dual Shot Alpha Option (Install, Parts, PM)
Xtream Injector Option
GPU Fluoro Prerequisite Installation Manual
SmartStep Installation (Dir 2345629-100)
Recon Enhancement Option Installation
Gantry Accessory I/F HW Installation (Dir 5317931-1EN)
Cardiac Monitor (IVY 7800) Installation
ASIR Upgrade Installation Manual
AWE Connection Option Installation
NanoCloud AWS Installation
Console Long Cable Kit Installation (Dir 5456816-1EN)
Gantry Rear Control Panel Installation (Dir 5447991-1EN)
Monitor In-Room Boom Installation Manual
DIN LCD Monitor Option Installation Manual (Dir 5798612-1EN)
Image Protocol Manager 1.0 Installation
Remote Control Kit with Assisted Video Monitoring System Service Manual (5863844-1EN)
Upgrade
Console Upgrade Instruction
Align, Setup, Cals
Camera
DICOM Filming Devices Setup
System
Calibration Process
Detailed Calibration
Fast Calibration
Console
Data Privacy (EA3 User Authorization) Configuration
Data Privacy (EA3 User Authorization) Configuration (17BW11.x or later)
Dose Check Management and EA3 Configuration
Evaluation of Dose SR Compatibility
Evaluation of Image Flip and Rotate Compatibility
Z800 Host PC BIOS Setup
Z820 Host PC BIOS Setup
Z840 Host PC BIOS Setup
Z8G4 Host PC BIOS Setup and CMOS Battery Replacement
LCD Video Monitor Setup
for Z800
LCD Video Monitor Setup for Z820
LCD Video Monitor Setup
for Z840
LCD Video Monitor Setup for Z8G4
Product Locator
MC3 1.2 Cyber Security Procedure
Gantry
Gantry Table User Preference
Gantry Balance Procedure
Gantry Rotation Characterization
S-A HSDCD Slip Ring Adjustments
Checking the C-Pulse
Intercom Adjustment
Collimator
CBF/SAG Alignment Process
Collimator Calibration
DAS and Detector
Beam on Window (BOW) Alignment Process
Enclosure
Alignment Light Adjustment
Alignment Light Characterization
Xtream Display Brightness Adjustment
Xtream Display Default Patient Positioning
Xtream Display Patient Information
Xtream Display Screen Saver Setting
Xtream Display Touch Panel Calibration
Xtream Display UIF Color Setting
Tilt
Hydraulic Tilt Motor Fluid Check and Fill Procedure
Gantry Tilt Inclinometer Replacement and Adjustment
Hydraulic Tilt Motor Speed Adjustment
Tube
Plane of Rotation (POR) Alignment
Tube Identification (Tube Alignment Workflow)
Tube Install Certification
Tube Warmup
ISO Alignment Procedure
HOT ISO Alignment
Initialize Generator Database
Reset TnT
Save Restore Generator Runtime Parameters
Filament Calibration
Table
Cradle Characterization Procedures
Elevation Characterization Procedures
Gap between Cradle and Cradle Support
Parallel Setting of Cradle
Short Footprint Setting Procedure
Cradle Belt Tension Adjustment
Functional Checks
Enclosure Leakage (Patient Touch) and System Chassis Leakage Tests
System
20cm QA Phantom Image Series Verification Methods Selection
Image Series Checks - Overview
System Scanning Test
Quality Assurance Test
Console
GPU Card Functional Test
Recon Data Path Functional Checks
GSCB Functional Checks
Peripheral Tower Functional Test (PMT-20/21/22)
CD/DVD Drive Functional Test (PMT-23)
Gantry
24V Power Supply Check
48V DAS Power Supply Checks
Alignment Lights Visual Checks
Collimator Aperture Tests
Collimator Functional Diagnostic Tests
HV Tank Feedback Resistor Verification
JEDI Noise Test (LS16, Ultra, Plus)
Meter Verification
HHS Scans
Software
Configure Product Network Filters
Configure Product Network Filters
(18BW42.xx or Later)
Connecting Laptop to Console
HIPAA Configuration
Configure HIPAA procedure
SSA License File Installation
Unmount SSA key procedure
Insite RSvP Configuration
Creating Routing Table for RSvP Connectivity
System Time Adjustment
Software Installation Procedures
(20BW15.31 or later) Load From Cold
(20BW15.10) Load From Cold
(17BW24.x and 18BW42.x) Load From Cold
(12BW31.xx and 14BW25.xx) Load From Cold
(18BW39.xx) Load From Cold
System State Save Restore
System Configuration
Install Software Options by eLicense
HV Subsystem Utilities
Tube Usage Statistics (07MWxx.x and later)
X-Ray Tube Heat Soak and Seasoning
JEDI Generator Tool
System Utilities
Linux Utilities
Linux Commands
Theory
System
Cap Head Screw to Tool Cross-Reference
Real Time Statistics Data
Energy Saving Mode
Console
DVD Tested Media
DICOM Functions
LCD Video Monitor Overview
NIO16 Console with Z800 Host Computer Theory
NIO16 Console with Z820 Host Computer Theory
OpenOC with Z840 Host Computer Theory
OpenOC with Z8G4 Host Computer Theory
Gantry
Gantry Thermal Control Theory
Collimator Theory of Operation
Gantry Service Balance Theory
Xtream Display Theory
TGPG Theory
DAS and Detector
DoD16 (DAS on Detector) Theory
DoD16 Pinouts, Jumpers and LEDs
Detector Heater Control Board (DHCB) Theory
Vyper DoD Air Plenum Assy
DoD16 Detector Theory
DoD16 Macro Row Compares with PDAS
X-Ray Generation
X-Ray Theory Introduction
CT Interface (LS16, Ultra, Plus)
EMC Filter Function (BSD Select)
Generator Software (LS16, Ultra, Plus)
Heater Board
High Voltage Interface (LS16, Ultra, Plus)
HV Power Inverter and HV Tank Principles
JEDI - Switches, TPs, Fuses, LEDs (LS16, Ultra, Plus)
Low Voltage PS 400W (LVPS400) (BSD Select)
Power-On Sequence (BSD Select)
Power Supplies Distribution (BSD Select)
kV Control
Real-Time Analog Signals (BSD Select)
Rotation Board (BSD Select)
Rotation Function (BSD Select)
Tracking, Trending (TnT) Data (LS16, Ultra, Plus)
X-Ray Gen Subsystem Specs
PDU
Power Distribution Unit Theory
Table
Lite Table Theory
System Diagrams
Optima CT520 with DoD16 System Block Diagram
KL Phase 1.5 System Interconnect
KL Phase1.5 Gantry Interconnection
Console Interconnect
Lite Table Interconnection
JEDI 60DC Lite Generator RoHS Interconnection
NGPDU Schematic
Integrated Peripheral Controller Interconnect
2 Phase UPS Interconnect
Troubleshooting
System Troubleshooting Tool
Camera
Check Camera Error Logs
Check Camera Hardware
Sample Camera Logs
Troubleshooting DICOM Print Camera Problems
Console
Command Line Troubleshooting
NIO16 Console
AC Box (5412524-2) Troubleshooting
Console Network Switch Troubleshooting
NIO16 Console with Z800
Z800 Host PC Troubleshooting
NIO16 Console with Z820
Z820 Host PC Troubleshooting
Open Console
Console Network Switch Troubleshooting
Recon GPU Card Troubleshooting
Recon Performance Verification Procedure
Open Console with Z840
Z840 Host PC Troubleshooting
HDD Physical Location Checking
AC Box (5412524-6) Troubleshooting
Open Console with Z8G4
AC Box (5412524-10) Troubleshooting
OpenOC (Z8G4)
Console Computer Troubleshooting
RSvP Troubleshooting
Set TVA Password
Gantry
DoD16 Error Code List
KFC (Fan Controller) Alarm Troubleshooting
CFC (Common Fan Controller) Troubleshooting (5447103)
CFC (Common Fan Controller) Troubleshooting (5447103-2)
Gantry Cooling and Thermal Manager Error Code List
Collimator Cleaning Procedure
Diagnostics
Diagnostic Data Collection Tool
DAS Tools
Exception Handling (LS16, Ultra, Plus)
DCB Diagnostics
Scan Data Path Diagnostic_DoD
Scan Data Path (DCB to DIP)
Error Codes
X-Ray Generation Error Codes
Image Quality
Scan Data Analysis Tools (SCAN, Tracking, DD)
Troubleshooting Rings in an Axial Image_PDAS
Image Quality Test Procedures
Table
GTCB Error Code List (in gesyslog)
X-Ray Generation
Heater Diagnostic Test (LS16, Ultra, Plus)
Shorted Inverter Test (LS16, Ultra, Plus)
X-Ray Gen Troubleshooting (BSD Select)
No Load kV Test with Rotation
Rotor Diagnostic Test (BSD Select)
JEDI Error Handling
Parts
NIO16 Console Parts List
OpenOC Console Parts List
Gantry Parts List
Table Parts List
NGPDU Part List
Misc. Items Parts List
Replacement
Certified Component Replacement Retest Matrix
Certified Component Verification Form e4879
Standard FE Service Tool Kit Listing
Console
GSCB Replacement
HP PC Battery Replacement Procedure
DVD Peripheral Tower Replacement (Single Bay)
NIO16 Console
Console Cover Removal and Installation
AC Box Assembly Replacement (5412524–2)
Console Power Switch Replacement
Switch Hub Replacement
Z800 Host Computer
LCD Monitor Replacement
HP Host Computer Z800 Replacement
HP Host Computer Z800 System/Image HDD Replacement
HP Host Computer Z800 Scanfile HDD Replacement
HP Host Computer Z800 NIC Card Replacement
HP Host Computer Z800 KDIP Card Replacement
HP Host Computer Z800 DVD Replacement
HP Host Computer Z800 FX1800 Graphic Card Replacement
HP Host Computer Z800 FX4800 Graphic Card Replacement
HP Host Computer Z800 Memory Replacement
HP Host Computer Z800 Power Supply Replacement
Accessories Replacement
Z820 Host Computer
LCD Monitor Replacement for Z820 PC
HP Host Computer Z820 Replacement
NIO16 Host Computer (Z820) System/Image HDD Replacement
NIO16 Host Computer (Z820) Scan Data HDD Replacement
NIO16 Host Computer (Z820) NIC Card Replacement
NIO16 Host Computer (Z820) KDIP Card Replacement
NIO16 Host Computer (Z820) DVD Drive Replacement
NIO16 Host Computer (Z820) Graphic Card Replacement
HP Host Computer Z820 Memory Replacement
HP Host Computer Z820 Power Supply Replacement
Accessories Replacement
Open Console
Open Console with Z840
LCD Monitor Replacement
Open Console Cover Removal and Installation
AC Box Assembly Replacement
OpenOC16 Network Switch Replacement
Open Console Power Switch Replacement
OpenOC16 with Z840 Host Computer Replacement
OpenOC16 (Z840) DIP Card Replacement
OpenOC16 (Z840) Display GPU Card Replacement
OpenOC16 (Z840) Recon GPU Card Replacement
OpenOC16 (Z840) NIC Card Replacement
OpenOC16 (Z840) System/Image/Scanfile HDD Replacement
OpenOC16 (Z840) DVD Drive Replacement
OpenOC16 (Z840) Power Supply Replacement
OpenOC16 (Z840) Memory Replacement
Open Console with Z8G4
AC Box Assembly Replacement
LCD Monitor Replacement
Open Console Network Switch Replacement
Open Console Power Switch Replacement
Open Console Cover Removal and Installation
Open Console with Z8G4 Host Computer Replacement
Open Console (Z8G4) Host Computer Components Replacement
Z8G4_W06
Z8G4
KDIP
Card Replacement
Z8G4 Display GPU Card Replacement
Z8G4 Memory Replacement
Z8G4 NIC Card Replacement
Z8G4 Power Supply Replacement
Z8G4 Recon GPU Card Replacement
Z8G4 Scan Data SSD Module Replacement
Z8G4 Image SSD Replacement
Z8G4 System HDD Replacement
Z8G4_W10
Z8G4 KDIP Card Replacement
Z8G4 Display GPU Card Replacement
Z8G4 Memory Replacement
Z8G4 NIC Card Replacement
Z8G4 Power Supply Replacement
Z8G4 Recon GPU Card Replacement
Z8G4 OS/APP SSD Module Replacement
Z8G4 Scan Data SSD Module Replacement
Z8G4 Image SSD Module Replacement
Gantry
Heat Blower ASM Replacement
Heat Blower Sub–Component Replacement
Simplified HVDC Power Pan ASM Replacement
Temperature Sensor Board Replacement
IPC Board Replacement
Axial
Axial Drive Assembly Replacement
Axial Drive Motor Replacement
Axial Drive Controller Replacement
Axial Drive Noise Filter Replacement
Axial Drive Regeneration Resistor Replacement
Home Flag Sensor Board Assembly Replacement
Belt Removal and Installation
Collimator
Collimator Assembly Replacement
Primary Aperture Replacement
Secondary Aperture Replacement
Cam Drive Motor and Flex Coupling Replacement
Cam Encoder Harness Replacement
Cam Motor Driver Module Replacement
Collimator Control Board (CCB) Replacement
Filter Assembly Replacement
Power Harness Replacement
DAS and Detector
FRDM Replacement Procedure
DoD Detector Replacement Procedure
Detector Heater Control Board Replacement
Vyper DAS Plenum Cooling Fans Replacement
KFC Fan Controller Board Replacement
Vyper DAS Air Filter Replacement
Vyper DAS Thermistor Probe Replacement
DAS PS Fuse Board Replacement
Vyper DAS Control Board (DCB) Replacement
Vyper DAS Power Board (DPB) Replacement
Vyper DAS Interface Board (DIFB) Replacement
Vyper DAS Backplane Board (DBP) Replacement
DoD57 DAS PS Assembly Replacement
Fuse Box Assy Replacement
DoD DAS Heater Replacement
Display
Breathing Light Assembly Replacement
Gantry Cover Tilt Sensor Replacement
Operator Control Panel Replacement
Xtream Display Assembly Replacement
Enclosure
Gantry Cooling Fan Replacement
Gantry Bore Cover Removal and Re-Install
Gantry Side Covers Removal and Re-Install
Gantry Top Covers Removal and Re-Install
Gantry Front Cover Removal and Re-Install
Gantry Rear Cover Removal and Re-Install
Stationary Base Cover Removal and Reinstall
Gantry Microphone with MIC Cover Replacement
Gantry Scan Window Removal and Re-Install
Gantry Stationary (CFC) Fan Control Board Replacement
Intercom Board Replacement
Tilting Bottom Cover Removal and Reinstall
Service outlet and E-Stop Button Replacement
Laser Light Replacement
High Voltage
Equipped FAN Inverter Replacement
PI Filter Board Replacement
PPC Board Battery Replacement
Phase Shift Capacitors Set Replacement
Programmed KV Control Board Replacement
Auxiliary Assembly Replacement
HV Tank Replacement
Power Unit Replacement
ORP and TGPG
TGPG Replacement
ORP Replacement
Slipring
Slipring HV Capacitor Replacement
Slip Ring Platter Replacement
Slipring Brush Block Replacement
Slipring Transmitter (850 Mbaud) Replacement
Slipring Receiver (850 Mbaud) Replacement
Slipring Signal IF Board Replacement
Tilt
Gantry Tilt/Fan Relay (GTFR) Board Replacement
Gantry Tilt Inclinometer Replacement and Adjustment
Hydraulic Tilt Motor Assembly Replacement
Tube
Inspect Bowtie Filter
SmarTube Setup
Tube Replacement
Tube Fan Equipped Replacement
Table
Table Speaker Replacement
Breaker Replacement
Cradle Replacement
ABS Encoder Assembly Replacement
Cradle Belt Replacement
Cradle Lock Assembly Replacement
Filter Replacement
Foot Switch Assembly Replacement
GTCB Assembly Replacement
Hart Board Assembly Replacement
Head Holder Rubber Sheet Replacement
Height Potentiometer Replacement
Hydraulic Cylinder Replacement
NPCN Board Assembly Replacement
NPSUB Board Assembly Replacement
Power Supply Replacement
Pump Assembly Replacement
Pump Capacitor Replacement
Pump (Filling) Lubrication
Solenoid Valve Replacement
Stepping Motor Assembly Replacement
Stepping Motor Driver Replacement
Table Covers Removal
Table Sponge Replacement
Touch Switches Assembly Replacement
Enforced Table Elevation
Cradle Extender and Head Holder Latch Replacement
NGPDU
PDU Covers Remove/Install
PDU Spare Part Replacement Procedures
NGPDU Series ABB AF116 Kxg Contactor Replacement
Planned Maintenance and Tasks
PM Overview
Warranty PM (1 Time/Year During Warranty Period)
Planned Maintenance Schedule W
Planned Maintenance Forms ALL Schedules
Out of Warranty PM (3 Times/Year Alternation Schedules)
Planned Maintenance Schedule A
Planned Maintenance Schedule B
Planned Maintenance Schedule C
Planned Maintenance Forms ALL Schedules
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