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CT BJ Optima CT540 Service Methods (Gen)
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5350500-8EN Optima CT540 Service Methods (Gen) - Rev 29
Language Policy
Legal Notice
Readme
Revision History
Certified Electrical Contractor Statement
Damage in Transportation
CT and PET Common Glossary
Omissions and Errors
Publication Conventions
References to Illustrations, Drawings, and Pictures
Secure Service Access Generation 2 (SSA2) CSD Tool List Reclassification
Safety
Safety Alert Usage
Clean-up and Personal Hygiene
ESD Management and Device Handling
System Safety Overview
Equipment Service - Lockout-Tagout-PPE
Equipment Service - Chemicals and Materials
Equipment Service - Table (Mechanical)
Equipment Service - NIO Console
Equipment Service - Open Console
Equipment Service - Gantry
Equipment Service - Gantry Lift Assembly Usage
Equipment Service - NGPDU
Equipment Service - FRU Parts Management
Normal System Operational Safety
ESD Grounding Locations
Lithium Battery Cautionary Statements
Liquid Bearing Tube Safety
Important...X-Ray Protection
Torque Wrench Information
Essential Characteristic
Installation
Optima CT540 Pre-Installation
Optima CT540 Installation
AW Direct Connect Pre-install Guide
CT System De-Installation
Installation Forms
Options
2-Phase UPS Installation
ConnectPRO Option Installation Preparation
ConnectPRO Software Option Installation and Checkout
CT Cardiac Gating Option (Dir 2380526-100)
Dual Shot Alpha Option (Install, Parts, PM)
DVD RAM Cartridge Removal
SmartStep Installation (Dir 2345629-100)
Advantage 4D Respiratory Gating Install (2380690-100)
Gantry Accessory I/F HW Installation (Dir 5317058-1EN)
Gantry Rear Control Panel Installation (Dir 5441082-1EN)
Integrated Injector Option Installation (Dir 5317408-1EN)
ASIR Upgrade Installation Manual
GPU Fluoro Prerequisite Installation Manual
Recon Enhancement Option Installation
AWE Connection Option Installation
AW Enterprise Option Installation and Configuration
NanoCloud AWS Installation
Cardiac Monitor (IVY 3150–B) Installation
Cardiac Monitor (IVY 7800) Installation
Monitor In-Room Boom Installation Manual
DIN LCD Monitor Option Installation Manual (Dir 5798612-1EN)
Console Long Cable Kit Installation (Dir 5456816-1EN)
Varian RGSC Option Installation
Image Protocol Manager 1.0 Installation
Table Protection Pad Installation Manual (5786404-1EN)
Remote Control Kit with Assisted Video Monitoring System Service Manual (5863844-1EN)
Upgrades
Console Upgrade Instruction
Performix Tube Upgrade Instruction (Dir 5693109-1EN)
Performix Tube Demotion Instruction (Dir 5779630-1EN)
Align, Setup, Cals
System
Calibration Process
FastCal
Tube Warmup
Preferred FastCal
RTP Alignment Test Procedure
Camera
Camera Setup
Console
Data Privacy (EA3 User Authorization) Configuration
Data Privacy (EA3 User Authorization) Configuration (17BW11.x or later)
Dose Check Management and EA3 Configuration
Evaluation of Dose SR Compatibility
Evaluation of Image Flip and Rotate Compatibility
DASM Settings and LEDs
Z800 Host PC BIOS Setup
Z820 Host PC BIOS Setup
Z840 Host PC BIOS Setup
Z8G4 Host PC BIOS Setup and CMOS Battery Replacement
LCD Video Monitor Setup
for Z800
LCD Video Monitor Setup for Z820
LCD Video Monitor Setup
for Z840
LCD Video Monitor Setup for Z8G4
Product Locator
Cyber Security Procedure
Gantry
Gantry Table User Preference
Gantry Balance Procedure (16, Ultra, Plus)
Gantry Rotation Characterization
S-A HSDCD Slip Ring Adjustments
Resetting the C-Pulse
Scan Window Alignment
Intercom Adjustment
Collimator
CBF/SAG Alignment Process
Collimator Calibration
Collimator and Detector Heater PS Adjustment
DAS
GDAS Power Supply Adjustment
DAS Gain Calibration
MDAS/GDAS 16 DDIF Cleaning Procedure
MDAS/GDAS 16 Converter Card De-Ionizing
MDAS/GDAS 16 General Cleaning
GDAS 48V Power Supply Checks
Pancake DAS DDIF Cleaning Procedure
Pancake DAS 16 General Cleaning
Detector
Collimator and Detector Heater PS Adjustment
Beam on Window (BOW) Alignment
Enclosure
Alignment Light Adjustment
Alignment Light Characterization
Xtream Display Brightness Adjustment
Xtream Display Default Patient Positioning
Xtream Display Patient Information
Xtream Display Screen Saver Setting
Xtream Display Touch Panel Calibration
Xtream Display UIF Color Setting
Tilt
Gantry Tilt Pot Alignment
Hydraulic Tilt Motor Fluid Check and Fill Procedure
Hydraulic Tilt Motor Speed Adjustment
Hydraulic Tilt Motor Speed Adjustment
Tube
Filament Calibration
ISO Alignment Procedure
HOT ISO Alignment
Plane of Rotation (POR) Alignment
Tube Warmup
Z-Align
Tube Identification (Tube Alignment Workflow)
Tube Install Certification
Table
Cradle Characterization
Cradle Motor and Cradle Drive Belt Tension Adjustment
Elevation Characterization Procedures (GT1700V)
Elevation Inching Adjustment
Elevation Potentiometer Belt Tension Adjustment
Touch Sensor Positioning
Functional Checks
System Scanning Test
Quality Assurance Test
Enclosure Leakage (Patient Touch) and System Chassis Leakage Tests
System
20cm QA Phantom Image Series Verification Methods Selection
48cm Phantom Image Series Verification
Image Series Checks - Overview
Streak Test
Console
GPU Card Functional Test
GSCB Functional Checks
Recon Data Path Functional Checks
Peripheral Tower Functional Test (PMT-20/21/22)
CD/DVD Drive Functional Test (PMT-23)
Gantry
Alignment Lights Visual Checks
CAM A/B Amplifier Check
CAM A/B Encoder Check
CAM A/B Motor Check
Collimator Control Board Check
Gantry Balance Hardware Check
HHS Scans
HV Tank Feedback Resistor Verification
JEDI Noise Test (LS16, Ultra, Plus)
Meter Verification
Hydraulic Tilt Motor Fluid Check and Fill Procedure
Collimator Aperture Tests
Collimator Functional Diagnostic Tests
Software
Configure Product Network Filters
Configure Product Network Filters
(18BW42.xx or Later)
Connecting Laptop to Console
HIPAA Configuration
Configure HIPAA procedure
SSA License File Installation
Unmount SSA key procedure
Insite RSvP Configuration
Creating Routing Table for RSvP Connectivity
System Time Adjustment
CT Software LFC
(20BW15.10) Load From Cold
(20BW15.31 or later) Load From Cold
(17BW24.x and 18BW42.x) Load From Cold
(14BW25.x) Load From Cold
LFC Procedure (11BW46.3) for AIO/TIO/NIO16 Console
LFC Procedure (11BW15.X)
LFC Procedure (09BW35.11 / 09HW30.4 / 10BW06.5 for system w/ DVD Drive 5270510-3)
LFC Procedure (09BW35.11 / 09HW30.4 / 10BW06.5 for system w/ DVD Drive 5270510-10)
Service Pack 1.7 for 09BW35.11 Installation (only for service pack installation)
LFC Procedure (09HW30.4)
System State Save Restore
System Configuration
Install Software Options by eLicense
Example Config/INFO Output
General Information
Tube Install Certification Tool - Screens
HV Subsystem Utilities
Change Tube (New Tube) Program
Jedi Generator Tool
Tube Usage Statistics
X-Ray Tube Heat Soak and Seasoning
System Utilities
Linux Utilities
Linux Commands
Theory
DICOM Functions
System
Cap Head Screw to Tool Cross-Reference
Real Time Statistics Data
Energy Saving Mode
Console
Digital DASM II Overview
Digital DASM II Settings and LEDs
DVD Tested Media
Linux Boot-up
Magneto-Optical Disk
LCD Video Monitor Overview
NIO16 Console with Z800 Host Computer Theory
NIO16 Console with Z820 Host Computer Theory
OpenOC with Z840 Host Computer Theory
OpenOC with Z8G4 Host Computer Theory
Gantry
Collimator Theory of Operation
Gantry Service Balance Theory
Gantry Theory - LightSpeed 5.X
Rotating Controller Interface Bus (RCIB)
Xtream Display Theory
TGPG Theory
Performix Plus tube theory with liquid bearing rotor management
DAS and Detector
Converter Backplane Connector Pinout
DAS Identification (MDAS 16, GDAS-16 or Pancake DAS)
GDAS-16 EMI Shielding
GDAS-16 Theory
Detector Heater Control Board (DHCB) Theory
DAS Backplane LEDs and Test Points
DAS External Cabling Pinouts
DCB Backplane Connector Pinout
DCB Jumpers, LEDs, and Test Points
MDAS/GDAS 16 DAS Detector Interface (DDIF)
MDAS/GDAS 16 Detector Flex Pinouts
MDAS 16 Pinouts, Jumpers, and LEDs
Watson16 Detector Theory
Pancake DAS
Pancake DAS 16 Pinouts, Jumpers, and LEDs
Pancake DAS 16 Theory
X-Ray Generation
X-Ray Theory Introduction (LS16, Ultra, Plus)
CT Interface (LS16, Ultra, Plus)
EMC Filter Function (BSD Select)
Generator Software (LS16, Ultra, Plus)
Heater Board
High Voltage Interface (LS16, Ultra, Plus)
HV Power Inverter and HV Tank Principles
JEDI - Switches, TPs, Fuses, LEDs
Low Voltage PS 400W (LVPS400) (BSD Select)
Power-On Sequence (BSD Select)
Power Supplies Distribution (BSD Select)
kV Control
Real-Time Analog Signals (BSD Select)
Rotation Board (BSD Select)
Rotation Function (BSD Select)
Tracking, Trending (TnT) Data (LS16, Ultra, Plus)
X-Ray Gen Subsystem Specs (LS16, Ultra, Plus)
Power Distribution Unit
Power Distribution Unit Theory
Table
GT1700V Theory
System Diagrams
System Block Diagram
System Interconnect
Gantry Interconnection
GT1700V Table Interconnection
Console Interconnect
NGPDU Schematic
JEDI60 DC Interconnection (2371333SCH_rev03)
2 Phase UPS Interconnect
Troubleshooting
System Troubleshooting Tool
Camera
Sample Camera Logs
Troubleshooting DICOM Print Camera Problems
Check Camera Error Logs
Check Camera Hardware
Console
Command Line Troubleshooting
NIO16 Console
AC Box (5412524) Troubleshooting
AC Box (5412524-2) Troubleshooting
Console Network Switch Troubleshooting
NIO16 Console with Z800
Z800 Host PC Troubleshooting
NIO16 Console with Z820
Z820 Host PC Troubleshooting
Open Console
Console Network Switch Troubleshooting
Recon GPU Card Troubleshooting
Recon Performance Verification Procedure
Open Console with Z840
AC Box (5412524-6) Troubleshooting
Z840 Host PC Troubleshooting
HDD Physical Location Checking
Open Console with Z8G4
AC Box (5412524-10) Troubleshooting
Console (Z8G4_W10) Diagnostics (Adv)
OpenOC (Z8G4)
Console Computer Troubleshooting
RSvP Troubleshooting
Set TVA Password
Diagnostics
DAS Tools (Pancake DAS 16-Slice)
DAS Tools (16-Slice)
Diagnostic Data Collection Tool
Exception Handling (LS16, Ultra, Plus)
Scan Data Path (DAS Control Board to SCU)
Scan Data Path Diagnostic_Pancake DAS
Scan Data Path (DCB to DIP)
Error Codes
X-Ray Generation Error Codes
Gantry
GDAS-16 Power Supply Troubleshooting
Collimator Cleaning Procedure
Slipring Brush Disconnects Troubleshooting
16 Slice DAS/Detector Troubleshooting with Crossover Tool
Image Quality
Artifacts Caused by Collimator Grease
DAS-16 DDIF Tools
Detector Artifact Specification
Scan Data Analysis Tools (SCAN, Tracking dd, CAL)
Troubleshooting Rings in an Axial Image
Troubleshooting Rings in an Axial Image_PDAS
Image Quality Test Procedures
NGPDU
NGPDU Overheating Problem Troubleshooting
Table
Elevation Inverter Error Code List
GTCB Error Code List (in gesyslog)
X-Ray Generation
X-Ray Gen Troubleshooting (LS16, Ultra, Plus)
Heater Diagnostic Test (LS16, Ultra, Plus)
No Load kV Test (LS16, Ultra, Plus)
Rotor Diagnostic Test (LS16, Ultra, Plus)
Shorted Inverter Test (LS16, Ultra, Plus)
Rotor Control Tool with LB tube
Rotor Control Tool with LB tube - GUI
(20BW15.xx or Later)
Rotor Control Tool with LB Tube - Command
(20BW15.xx or Later)
Parts List
Gantry Parts List
NIO16 Console Parts List
OpenOC Console Parts List
NGPDU Part List
Table Parts List
Misc. Items Parts List
Replacement
Certified Component Replacement Retest Matrix
Certified Component Verification Form e4879
Standard FE Service Tool Kit Listing
Console
GSCB Replacement
HP PC Battery Replacement Procedure
DVD Peripheral Tower Replacement (Single Bay)
NIO16 Console
Console Cover Removal and Installation
AC Box Assembly (5412524) Replacement
AC Box Assembly Replacement (5412524–2)
Console Power Switch Replacement
Switch Hub Replacement
NIO16 Console with Z800
LCD Monitor Replacement
HP Host Computer Z800 Replacement
HP Host Computer Z800 Memory Replacement
HP Host Computer Z800 System/Image HDD Replacement
HP Host Computer Z800 Scanfile HDD Replacement
HP Host Computer Z800 DVD Replacement
HP Host Computer Z800 Power Supply Replacement
HP Host Computer Z800 FX1800 Graphic Card Replacement
HP Host Computer Z800 KDIP Card Replacement
HP Host Computer Z800 NIC Card Replacement
HP Host Computer Z800 FX4800 Graphic Card Replacement
Accessories Replacement
NIO16 Console with Z820
LCD Monitor Replacement for Z820 PC
HP Host Computer Z820 Replacement
HP Host Computer Z820 Memory Replacement
NIO16 Host Computer (Z820) System/Image HDD Replacement
NIO16 Host Computer (Z820) Scan Data HDD Replacement
NIO16 Host Computer (Z820) DVD Drive Replacement
HP Host Computer Z820 Power Supply Replacement
NIO16 Host Computer (Z820) Graphic Card Replacement
NIO16 Host Computer (Z820) KDIP Card Replacement
NIO16 Host Computer (Z820) NIC Card Replacement
Accessories Replacement
Open Console
Open Console with Z840
LCD Monitor Replacement
Open Console Cover Removal and Installation
AC Box Assembly Replacement
OpenOC16 Network Switch Replacement
Open Console Power Switch Replacement
OpenOC16 with Z840 Host Computer Replacement
OpenOC16 (Z840) DIP Card Replacement
OpenOC16 (Z840) Display GPU Card Replacement
OpenOC16 (Z840) NIC Card Replacement
OpenOC16 (Z840) Recon GPU Card Replacement
OpenOC16 (Z840) System/Image/Scanfile HDD Replacement
OpenOC16 (Z840) DVD Drive Replacement
OpenOC16 (Z840) Power Supply Replacement
OpenOC16 (Z840) Memory Replacement
Open Console with Z8G4
AC Box Assembly Replacement
LCD Monitor Replacement
Open Console Network Switch Replacement
Open Console Power Switch Replacement
Open Console Cover Removal and Installation
Open Console with Z8G4 Host Computer Replacement
Open Console (Z8G4) Host Computer Components Replacement
Z8G4_W06
Z8G4
KDIP
Card Replacement
Z8G4 Display GPU Card Replacement
Z8G4 Memory Replacement
Z8G4 NIC Card Replacement
Z8G4 Power Supply Replacement
Z8G4 Recon GPU Card Replacement
Z8G4 Scan Data SSD Module Replacement
Z8G4 Image SSD Replacement
Z8G4 System HDD Replacement
Z8G4_W10
Z8G4 KDIP Card Replacement
Z8G4 Display GPU Card Replacement
Z8G4 Memory Replacement
Z8G4 NIC Card Replacement
Z8G4 Power Supply Replacement
Z8G4 Recon GPU Card Replacement
Z8G4 OS/APP SSD Module Replacement
Z8G4 Scan Data SSD Module Replacement
Z8G4 Image SSD Module Replacement
Gantry
Temperature Sensor Board Replacement
IPC Board Replacement
Gantry Balance Sensor Hardware Replacement
Gantry New Balance Sensor Hardware Replacement
Simplified HVDC Power Pan ASM Replacement
Gantry Stationary Power Supply 120VAC Cable Replacement
Axial
Axial Drive Holding Brake Replacement
Axial Drive Module Replacement
Belt Removal and Installation
Axial Drive Motor Assembly Replacement
Axial Encoder Assembly Replacement
Home Flag and Sensor Board Assembly Replacement
Axial Dynamic Braking Module
Danaher Axial Drive
Axial Drive Assembly Replacement
2010 Axial Drive KIM Board Replacement
2010 Axial Drive Brake Resistor Replacement
2010 Axial Drive Controller Replacement
2010 Axial Drive Power Supply Replacement
Axial Drive Conversion
Collimator
Cam Drive Motor and Flex Coupling Replacement
Secondary Aperture Replacement
Primary Aperture Replacement
Collimator Control Board (CCB) Replacement
Filter Assembly Replacement
Power Harness Replacement
Cam Encoder Harness Replacement
Cam Motor Driver Module Replacement
Collimator Assembly Replacement
DAS
GDAS Control Board (DCB) Replacement
DAS-4/8 Chassis and Backplane Replacement
GDAS-16 Air Plenum Removal and Installation
GDAS Astec Analog PS Replacement
GDAS Astec Digital PS Replacement
DAS-16 Interposer Replacement
DAS-16 Chassis and Backplane Replacement
DAS Air Plenum Removal and Installation
DAS Air Plenum Cooling Fans Replacement
DAS Converter Board Replacement
Fuse Box Switch Assembly Replacement
DAS-16 DDIF Tools
Pancake DAS
PDAS ADB Board Replacement
PDAS Control Board (DCB) Replacement
PDAS Backplane Board Replacement
PDAS Power Supply Replacement
Fuse Board Assembly Replacement
DAS-16 Interposer Replacement
DAS-16 DDIF Tools
PDAS Air Plenum Cooling Fans Replacement
PDAS Interface Board (DIFB) Replacement
PDAS ADB Mid Plenum Filter Replacement
Detector
Broken Interposer Pin Removal
DDIF Dust Shield Retainer Clip Replacement
Detector Heater Control Board Replacement
Detector Memory Board Replacement
Watson16 Detector Thermistor Replacement
LS Family Detector Change Procedure (Dir 2335850-100)
Display
Breathing Light Assembly Replacement
Gantry Cover Tilt Sensor Replacement
Xtream Display Assembly Replacement
Operator Control Panel Replacement
Enclosure
Intercom Board Replacement
Laser Light Replacement
Gantry Top Covers Removal and Re-Install
Gantry Cooling Fan Replacement
Gantry Front Cover Removal and Re-Install
Gantry Side Covers Removal and Re-Install
Gantry Rear Cover Removal and Re-Install
Service outlet and E-Stop Button Replacement
Gantry Rotation Interference Touch Strip Replace
Gantry Scan Window Removal and Re-Install
Gantry Bore Cover Removal and Re-Install
Gantry Bore Cover Support Tool Usage
Stationary Base Cover Removal and Reinstall
Gantry Tilt Regulatory Covers Removal and Re-Install
High Voltage
Auxiliary Assembly Replacement
Equipped FAN Inverter Replacement
HV Tank Replacement
HEMIT Tank Replacement
Inverter Mid Power Assembly Replacement
Power Unit Replacement
PI Filter Board Replacement
PPC Board Battery Replacement
Programmed KV Control Board Replacement
ORP and TGPU/TGPG
TGPU Power Supply Replacement - for small room
TGPU Replacement
TGPG Replacement
ORP Replacement
Slipring
Slipring Transmitter (850 Mbaud) Replacement
Slipring Receiver (850 Mbaud) Replacement
Slipring HV Capacitor Replacement
Slipring Power Supply Assembly Replacement
Slipring Platter Replacement
Slipring Signal IF Board Replacement
Slipring Brush Block Replacement
Tilt
Tilt Potentiometer Assembly Replacement
Tilt Interference and Limit Switches Replacement
Hydraulic Tilt Motor Assembly Replacement
Gantry Tilt/Fan Relay (GTFR) Board Replacement
Tube
Inspect Bowtie Filter
SmarTube Setup
X-Ray Tube Replacement
PDU
PDU Covers Remove/Install
PDU Spare Part Replacement Procedures
NGPDU Series ABB AF116 Kxg Contactor Replacement
Table
Table Speaker Replacement
Removal / Installation of Table Covers (GT1700V)
24V Power Supply Replacement
5114122 Cable Replacement
5114124 Cable Replacement
5114128 Cable Replacement
Cradle Absolute Encoder Replacement
Cradle Drive Belt Replacement
Cradle Encoder Spool Wire Replacement
Cradle Drive Roller Assy Replacement
Cradle Lock Assy Replacement
Cradle Motor and Clutch Assy Replacement
Cradle Replacement
Cradle Stepping Motor Driver Replacement
Elevation Potentiometer Replacement
Foot Switch Assembly Replacement
GTCB Replacement
GTCB Cover Replacement
GTCN Replacement (GT1700V)
Hydraulic Cylinder Replacement
Hydraulic High Pressure Hose Replacement
Hydraulic Pump Replacement
Hydraulic Return Hose Replacement
IMS Cable Bear Assembly Replacement
Inverter Assy Replacement
Linear Scale Assembly Replacement
Linear Scale Tape Replacement
Proportional Valve Assy Replacement
Rear Touch Sensor Plate Replacement
Shut Off Valve Replacement
Tape Switch Replacement (GT1700V)
GT Top Side Cover Bracket Replacement
Cradle Extender and Head Holder Latch Replacement
Planned Maintenance and Tasks
PM Overview
Warranty PM (1 Times/Year During Warrantry Period)
Planned Maintenance Schedule W
Electronic PM Schedule Checklist
Out of Warrantry PM (3 Times/Year Alternating Schedules)
Planned Maintenance Schedule A
Planned Maintenance Schedule B
Planned Maintenance Schedule C
Electronic PM Schedule Checklist
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