Follow this procedure to replace the spindle tip on the DVMR coil connector.
Procedure
Important: The new spindle contains beryllium copper and is nickel plated. Wash your hands thoroughly after completing this procedure.
Move the coil with the defective spindle to a suitable location outside of the Magnet Room.
Confirm that all components (shown below) are included in the HDv P-Port Replacement Spindle Tip Kit.
Note: Counter Sunk Screw is 8 mm long and has a red coating. A hexagonal socket is required.
Figure 1. Spindle tip and M3 counter sunk screw
Place the unpopulated connector found in Spindle Tip Replacement Tool kit (5150668-33) into the coil plug connector, and rotate the handle clockwise to lock the position as shown.
Figure 2. Placing unpopulated connector into plugFigure 3. Rotating unpopulated connector to lock in position
Using the T10 Torx or a 2 mm Allen wrench, loosen the screw on the unpopulated connector (as shown) with only one rotation counterclockwise.
Figure 4. Loosening screw on unpopulated connector
Remove the unpopulated connector from the coil plug connector.
Loosen and remove the screw from the plug using either the T10 Torx or a 2 mm Allen wrench as shown. Discard the screw.
Note: The screw from the plug must not be reused. If the screw is reused, it may loosen and the spindle may fall off.
Figure 5. Removing screw from plug
Replace the spindle tip and the counter sunk screw, and turn the screw using a 2 mm Allen wrench, but do not tighten.
Figure 6. Spindle tip and screw replaced
Place the unpopulated connector into the plug again, and rotate the handle clockwise into the locked position as shown in Figure 2 and Figure 3.
Hand tighten the screw, and turn it an additional 1/10 turn (1.24 N m) with the 2 mm Allen wrench as shown.
Figure 7. Tightening screw in unpopulated connector
Remove the blank P-port plug, and save the plug and Torx bit driver for future use.
Dispose of the removed parts according to the SDS provided with the parts kit.