• Optima MR450w BASE 1.5T System Service Methods
  • 5690012-2EN Revision 3
  • Object ID: 00000018WIA3000E030GYZ
  • Topic ID: id_12374915 Version: 1.3
  • Date: Jul 5, 2019 6:08:29 PM

HEC Facility Tee with QD Replacement

Prerequisites

Table 1. Personnel requirements
Required personsPreliminary requirementsProcedureFinalization
11.5 hours4 hours1.5 hours
Table 2. Tools and test equipment
ItemQuantityEffectivityPart numberManufacturer
Adjustable Wrench2---
Buckets2---
Channel Locks1---
Nitrile Gloves (included in FRU kit)1---
Coolant Removal Kit (located in Heat Exchanger)1-

5269683

-
Table 3. Consumables
ItemQuantityEffectivityPart numberManufacturer
Teflon tapeAs needed.---
Table 4. Replacement parts
ItemQuantityEffectivityPart numberManufacturer
HEC Facility Tee with QD1---
Table 5. Safety

Coolant Draining

About this task

The HEC facility tee with QD (quick disconnect) is located in the rear of the lower portion of the heat exchange cabinet (HEC). This assembly provides facility coolant to the heat exchangers for both the power electronics (PE) and gradient coil (GC) loops.
Figure 1. HEC Facility Tee with QD

Procedure

  1. Perform LOTO on the HEC. See the MR Service Safety Manual, PN 5452735.
  2. Drain the facility water from the cabinet according to Coolant Draining.
  3. Drain the appropriate coolant reservoir according to Coolant Draining:
    1. If replacing the PE side facility tee with QD, drain the PE tank only.
    2. If replacing the GC side facility tee with QD, drain both tanks.
  4. Drain the respective pump through the small clear pump drain hose, by placing it into a bucket and loosening the pump air relief bolt.
    Figure 2. Pump Drain Hose Location

Facility Tee Removal

Procedure

  1. Disconnect all hoses and sensor cables from the appropriate coolant reservoir.
    Figure 3. Hoses and Sensor Cables
  2. Remove the pump shield(s) from the underside of the coolant reservoir (just above the pumps) and maneuver out the front of the cabinet in order to access screws for reservoir removal. Depending on the cabinet revision, the pump shield may not be present.
  3. Remove appropriate coolant reservoir(s) from the cabinet by removing the screws from the underside.
  4. Disconnect the facility hose from the top of the facility tee.
    Figure 4. Removing Facility Hose from Facility Tee
  5. Unthread the assembly from the pipe nipple in the heat exchanger.
    Figure 5. Cryo Supply Header Removal
    Note:

    An additional pipe nipple is shipped with the FRU. It can be used as needed to replace the pipe nipple in the HEC.

Facility Tee Installation

Procedure

  1. Apply Teflon tape to the pipe nipple still attached to the heat exchanger before installing the replacement facility tee assembly.
    1. When applying new Teflon tape, start one thread in from the end of the male thread, to prevent tape from entering the fluid passage.
      Figure 6. Application of Teflon Tape
    2. Because Teflon tape is not adhesive-backed, hold the end of the tape with a finger until one full wrap is completed. Wind the tape in a clockwise direction (as viewed from the end of the fitting). This ensures that the installation of the mating components results in wrapping the tape in the same direction, rather than unwinding it.
      Figure 7. Correct Application of Teflon Tape
    3. After the first wrap, continue wrapping in a clockwise direction with moderate tension applied to the tape roll. Overlap the prior layer by a half width of the tape. This ensures that two layers of tape cover all threads of the fitting.
      Figure 8. Teflon Tape Overlap
  2. Threading the new assembly onto the pipe nipple assembly takes approximately 3½ to 4 turns. Take this into consideration when attaching. You may need to offset the initial position to ensure vertical alignment.
    Figure 9. Initial Offset Viewed from Cabinet Front
  3. Reattach the facility hose to the top of the facility tee.
  4. Reinstall the coolant reservoirs and pump shield in the cabinet.
  5. Reconnect all hoses and sensors previously removed.
  6. Refill coolant reservoirs by reusing coolant originally drained from the system. See HEC Coolant Fill and Leak Check.
  7. Remove LOTO from the HEC. See the MR Service Safety Manual, PN 5452735.

Finalization

Procedure

  1. Check the fittings for leaks, and retighten if necessary.
  2. Confirm the coolant level on the PLC.
  3. Perform a goodbye scan and ensure that no coolant related errors are present.
  4. Confirm with the customer or facility group that the coolant previously drained from the facility cooling loop has been replenished.