AC Box Assembly Replacement

Prerequisites

Table 2. Tools and test equipment
Item	Quantity	Effectivity	Part number	Manufacturer
Standard FE Toolkit	1	-	-	-
Small Phillips Screw Driver	1	-	-	-
Medium Phillips Screw Driver	1	-	-	-
2.5 mm Hex Drive Bit or Allen Key Wrench	1	-	-	-
3 mm Hex Drive Bit or Allen Key Wrench	1	-	-	-
5.5 mm Hex Nut or Socket Driver	1	-	-	-
8 mm Hex Nut or Socket Driver	1	-	-	-
Small / Medium Wire Cutter (for Cable Ties)	1	-	-	-

Table 5. Safety

Potential for Shock
Voltage may be present.
Use proper lockout/tagout procedures before replacing components. See safety menu of Service MANUAL for appropriate procedures.

FOLLOW ALL REQUIRED SAFETY AND PPE PROCEDURES CUSTOMARY FOR YOUR ORGANIZATION WHEN WORKING ON THIS PRODUCT.

Overview

This procedure shall be followed when replacing the AC Box Assembly.

Select one of the following methods to Power OFF the Operator Console:
1. If Applications are up, click on the Shut Down button and select Shutdown.
  
  The Operator Console monitor will display a 'Power Down' message when it is acceptable to power OFF the Operator Console.
2. If Applications are down, open a Unix Shell. Type: halt.
Power OFF the console at the front panel switch.
Apply LOTO. See Equipment Service - Lockout-Tagout-PPE procedure.
Remove the side cover. Refer to Console Cover Removal and Installation
Disconnect all cables attached to the AC Box. Make certain that all cables are properly labeled.
Remove three screws that hold the AC Box to the console chassis.

Figure 1. Remove Screws
Remove four screws that hold the AC Box at rear of console panel.

Figure 2. Remove screws at rear of console panel
Pull out the old AC Box from the chassis.

Figure 3. Pull out the AC Box

Push the new AC box assembly into the OC chassis and screw its three screws.
Tighten four screws at rear of console panel.
Route the AC box power cable, and reconnect the wires of AC box power cable to the flanged inlet by screwing its three screws.
Fix the flanged inlet to the OC chassis by screwing its three screws.
Re-tie the AC box power cable with tie-wraps shown in
Re-Connect all cable connectors to the AC box assembly.

Reinstall the console side cover.